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  • Shape Memory Alloys:

    Metals That Remember Their Shape

    Shape Memory Alloys (SMA) are a class of metallic materials that have the unique ability to "remember" their original shape.

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    What are Shape Memory Alloys?

    1. Atomic - level mechanism

    The shape - memory effect is based on a reversible phase transformation between two different crystal structures. At a lower temperature, the alloy is in a martensitic phase, which is relatively soft and can be easily deformed. When the alloy is heated above a certain temperature (the transformation temperature), it reverts to an austenitic phase, and it returns to its original shape. This phase transformation is a diffusion - less transformation that involves the rearrangement of atoms. For example, in nickel - titanium (Ni - Ti) alloys, the atoms shift their positions during the phase change, enabling the material to recover its shape.

     

    2. Properties    

    Superelasticity: In addition to the shape - memory effect, SMAs also exhibit superelasticity. This means that the material can undergo large deformations (up to about 8 - 10%) and still return to its original shape when the applied stress is removed. This property is due to the stress - induced martensitic transformation.

     

    Good biocompatibility: Many SMAs, especially Ni - Ti alloys, have excellent biocompatibility. They are corrosion - resistant and do not cause significant immune responses in the body.

    Applications of Shape Memory Alloys

    1. Medical field

    Stents: As mentioned earlier, SMA - based stents are widely used in cardiovascular medicine. They can be inserted into narrowed blood vessels in a compressed state and then expand to their original shape as they reach body temperature. This helps to keep the blood vessels open and improve blood flow.

     

    Orthodontic wires: Ni - Ti wires are used in orthodontics. They can exert a constant, gentle force on teeth over a long period. Their superelastic property allows them to provide the necessary corrective force as the teeth gradually move to their desired positions.

     

    Surgical tools: Some surgical instruments are made using SMAs. For example, endoscopic graspers can be designed to have a shape - memory effect. They can be inserted through a small incision in a deformed state and then regain their original shape to perform the intended function inside the body.

     

    2. Aerospace and automotive industries

     

    Aerospace: In aerospace applications, SMAs can be used for morphing structures. For example, the shape of an aircraft wing could potentially be adjusted using SMA components to optimize aerodynamic performance during different flight conditions such as take - off, cruise, and landing.

     

    Automotive: They can be used in actuators for various functions. For example, in engine components, SMA - based actuators could help control the flow of fuel or air by changing their shape in response to temperature changes.

     

    3. Consumer products

    Eyeglass frames: Some eyeglass frames are made from SMAs. They can be bent and deformed without breaking and will return to their original shape.

     

    Smart textiles: There is research into incorporating SMAs into textiles to create clothing that can change its shape or fit according to the wearer's body temperature or other environmental factors.

  • Ingot Product

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    SMA Ingot

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    SMA Sheet

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    SMA Tube

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    SMA Wire

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    SMA Actuator

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    SMA Spring

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    SMA

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    Other Surfaces

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    Ni-Ti Alloy Code, Active Af,

    Chemical Compositions and Typical Uses

    Serial Number

    Alloy Code

    Typical Active Af

    Composition at%

    Typical Uses

    1

     

     

     

    SE 510

     

     

     

    -15 to 0° C

     

     

     

    51.0Ni

     

     

     

    industrial and medical applications, such as antennas,fishing wires,guidewires

    2

     

     

    SE 508

     

     

    -5 to 10° C

     

     

    50.8Ni

     

     

    Widely used in industrial and

    medical fields

    3

     

     

     

     

    SE 508 ELI

     

     

     

     

    0 to 15°C

     

     

     

     

    55.8Ni

     

     

     

     

    Batch weight greater than 250kg especially used in biomedical fields Ideal for high fatigue applications

    4

     

    SE NTC

     

    -40 to -25° C

     

    50.8 Ni ,0.30 Cr

     

    Industrial, such as antennas,fishing wires

    5

     

     

     

     

    LSE 5065

     

     

     

     

    22 to 37° C

     

     

     

     

    50.65Ni

     

     

     

     

    relatively low superelastic & high toughnes for fishing wire or medical wires applications.

    6

     

     

     

     

     

    LSE 507 ELI

     

     

     

     

     

    22 to 37° C

     

     

     

     

     

    50.7Ni

     

     

     

     

     

    Binary Ni-Ti for

    in-body medical applications

    Batch weight greater than 250kg higher fatigue life

    7

    SM 499

    90° C +/-2 ° C

    49.9Ni

    muscle wires

    8

     

     

    SM 500

     

     

    80° C +/-2 ° C

     

     

    50.0Ni

     

     

    shape memory applications,actuators,robotics

    9

    SM 501

    70° C +/-2 ° C

    50.1Ni

    muscle wires

    10

    SM 502

    60° C +/-2 ° C

    50.2Ni

    shape memory form

    11

     

     

    SM NTC

     

     

    55 to 70° C,

    Hysteresis

    (As-Ms)≤ 5° C

    Ti50Ni45-41Cu5-9

     

     

    narrow hysteresis, fast response speed for actuators

    12

     

     

    SM NTCC

     

     

    20 to 35° C

     

     

    Ti50Ni44.8-44.6

    Cu5Cr0.2-0.4

     

    medical application,ideal

    for the field of orthopedics

    13

     

     

     

    NiTiNb

     

     

     

    As'=60°C, Af’=80°C

    Hysteresis

    (As-Ms)-> 110° C

     

    Ni44Ti47Nb9

     

     

     

    mechanical and aerospace engineering components,such as NiTiNb ring

    14

     

    NiTiFe

     

    Ms≤-130°C, As:≤-70°C

     

    Ni47Ti50Fe3

     

    Pipe-joint /Tube Coupling

    15

     

    NiTiHf

     

    90 to 350° C

     

    Ni38Ti50Hf12

     

    High temperature actuators

  • NOTE:

    • SE are typically used for their superelastic properties.
    • SM are typically used for their shape memory properties.
    • Typical tolerance for custom products is ±2 ° C

     

  • Materials Surface finishes

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    Black or brown Oxide

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    Polished

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    Centerless Ground

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    Other Surfaces

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